Width & shape control

Width Gauges for continuous process lines

Non-contact width gauges for metals, plastics, rubber and composites. Real-time edge detection, width monitoring and cut optimisation with micron accuracy.

Resources

Efficient control of width and cutting coordinates to minimise waste

Our width and shape control solutions are optical, laser and vision-based — sometimes standalone, sometimes combined. They represent the state of the art in non-contact width and shape control on hot and cold strip and slabs, and on long products such as billets and pipes.

Dimensional control of width and shape is critical for downstream processing: it provides immediate information on non-conformity and supports waste-optimisation decisions. The system is widely used during the process to determine perfect cutting coordinates and communicate them promptly to shears and online cutting systems. Advanced analytic software (AAS) gives access to a wide range of information that drives quality optimisation.

Dynamic edge tracking

Real-time edge detection for strips with lateral movement up to ±200 mm.

Cut optimisation

Direct integration with shear controls for precise length cutting.

Profile mapping

Full-width profile measurement with multiple sensor arrays.

High-speed lines

Operates at line speeds up to 30 m/s (6000 ft/min).

Industry applications

High-precision width measurement for critical manufacturing processes: principles, methodologies, environmental controls and statistical process integration.

Steel rolling mills

Hot strip width control, cold-rolling edge guidance and slitting-line optimisation.

Aluminium foil & sheet

Precision width measurement for foil, sheet and plate production lines.

Plastic film extrusion

Film width control, trimming optimisation and edge detection.

Pipe & tube mills

Outer diameter and width measurement for welded pipes.

Resources & documentation

wGauge width measurement system — datasheet

Complete technical specifications, dimensional drawings and ordering information for the wGauge series width gauges. Includes performance charts, edge-detection algorithms and environmental ratings for hot and cold applications.

Integration guide for width control systems

Step-by-step instructions for integrating wGauge width sensors with PLC systems, edge-guidance controllers and shear controls. Includes PROFINET GSDML files, EtherNet/IP EDS files and sample logic for automatic width-control loops.

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Customer success stories — width measurement

Read how leading steel mills reduced scrap by 25% using LGE width gauges with automatic edge guidance. Case studies include hot strip mills, aluminium foil lines and plastic extrusion plants.

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Need a custom width measurement solution?

Our engineering team can design a system tailored to your line width, material type, edge conditions and accuracy requirements.

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